Hi Kevin,
the "assumed" grain absorption here was to construct a simple example to illustrate who beer smith gives me a starting volume different than what i expected. In real life, as you said, i measured actual volumes and grain absorption, boil off etc (not many other losses I do BIAB). My point was only to illustrate that if you lose 0.5 gallons and 1 gallon to boil off and want 5.5 gallon into the fermenter then the correct starting volume is 7 gallons. Beersmith says 7.25. It's now understood why, even though it seems to me a funny idea to include heat expansion in initial volume.
In my simple example, an extra 0.25 gallons at the start would yield an OG 4 points below target. Not the end of the world sure, but i enjoy fine tuning and hitting targets. While I understand why many people glance over this as unimportant, to me it's part of the fun.