I finally got the sparge volume to be positive but my water to grist ratio is .5gal/pound. I know this is not possible to make a good mash and should be up near 15qts/12 pounds of grain which is what I originally had.
OK, 0.5 gal/lb of grain is 2 qts/lb. 15 qts for 12 lbs of grain is 1.25 qts/lb. If you were adding 1.25 qts/lb previously and only now getting a negative sparge volume, then something else in your equipment profile is off. Also, 2 qts/lb should have made the negative sparge issue worse.
You should be able to make wort just fine with anything greater than 1.25 qts/lb infusion rate.
After reviewing some old recipes that date back prior to the update, I am getting negative sparge volumes where I never did. In fact, I am looking at the printo out of an IPA I made in late July and all my numbers are positive values for masha nd sparge volumes. I am beginning to think this is the result of the update v2.3.7 and may be a bug in the program. I have other excel based calculators that are telling me what I believe are my correct values.
Again, I would check to see if anything changed in your equipment profile(s). I made the upgrade seamlessly and the values I've been seeing calculated now match the old calculated values of previously brewed recipes.
In the end I am brewing a batch 6.5 gallons and the Design tab is telling me I need 8.4 gallons at preboil; all this is correct. Why beersmith is calculating two different sparge volumes is a mystery. In one place it's telling me the sparge will be 1.16 gallons after draining the mash tun and the other is telling me -1.91 gallons.